MSL Engineering Ltd. - BioPharma

Alexion Pharmaceuticals, Mulhuddart, Dublin, Ireland 

 New BDS Facility – Central Utilities Building 2016/2017
MSL Engineering Ltd. were awarded the mechanical contract for the Central Utilities Building (CUB) as part of the new BDS Facility Project in Alexion.
Approximately 12,500 metres of pipework was successfully draughted from a 3D model, supplied, fabricated, installed, supported, tested, painted and insulated during an ambitious 15 week schedule. This included carbon steel, stainless steel, high purity and copper pipework. All 230 items of equipment associated with the CUB were installed by MSL including 3 x 40ton boilers , cooling towers, chillers, compressors, vessels, tanks, exchangers, pumps and vendor supplied skids.
All cranage, lift studies, method statements and risk assessments for the lifts and installation of the equipment were completed by MSL.

Project Consultant: PM Group
PSCS: PM Group
Value: €10,000,000
Duration: 15 months

Mallinckrodt Pharmaceuticals, Mulhuddart, Co.Cork

New Bio Pharmaceutical Manufacturing facility 2016/2017
MSL Engineering  Ltd. were first awarded the main mechanical contract for the New Production building. Upon successful completion of this project MSL were awarded the contracts for two further new buildings; an Admin Building and an R&D building. All construction work was completed safely, incident free and on schedule.
Approximately 18,000 metres of pipework  was supplied, fabricated, installed, supported, tested and commissioned. This included carbon steel, stainless steel, high purity, copper and plastic pipework.
The production building scope of work also included ten pipe rack modules. MSL Engineering Ltd. designed and 3D modelled the steelwork and pipework for these using BIM software prior to producing fabrication drawings, fabricating, assembling and shipping to site for installation by our site team.

Project Consultant: DPS Engineering
PSCS: PJ Hegarty
Value: €15,000,000
Duration: 18 months

MSD Brinny, Cork, Ireland

V116 Project 2017/2018
MSL Engineering Ltd. have recently been awarded the main mechanical process package  for a New BioPharma Fill & Finish Building in MDS Brinny, Cork. This scope includes the supply, fabrication, installation and testing of 8,000m of carbon steel, stainless steel and high purity pipework.
Equipment installation, Cranage, NDE and insulation are alsopart of MSL’s scope.
The award of the main mechanical process package follows on from MSL’s successful completion of earlier packages in the MSD Brinny V116 Project such as

• The PARs modules: Design, supply, fabrication, installation and testing of sixteen Pre-Assembled Rack modules comprising approximately 2,000m of pipework.
• Underground Drainage pipework: Isometric drawing production, supply, fabrication and testing of approximately 1,000m of stainless steel double contained underground process drainage pipework

Project Consultant: DPS Engineering
PSCS: DPS Engineering
Value: €5,300,000
Duration: 12 months

Genzyme, Geel, Belgium

Plant 2 mAbs – Commissioning 2016/2017
Following on from the successful completion of the plant 2 mAbs Underslab Drainage contract MSL supplied Mechanical Resources yo carry out the commissioning of the Plant 2 mAbs project. The peak resource supply was 24.

Project Consultant: n/a
PSCS: Genzyme
Value: €3,000,000
Duration: 15 months

AstraZeneca, Stockholm Sweden

Next Generation Manufacturing Project 2017
As part of a new Bio Facility Production Building MSL Engineering Ltd. supplied, fabricated, shipped to site, installed, supported and tested 2,500m of process high purityy pipework. This was subject to 100% boroscope and visual inspection.
MSL provided a comprehensive electronic and hard and hard copy  QA/QC documentation handover in corporating 100% traceibility.

Project Consultant: Flour
PSCS: Flour
Value: €2m
Duration: 7 months

Biogen, Switzerland

Biologics Fill / Pack Facility 2017
MSL Engineering Ltd. were awarded the offsite fabrication contract for 18,000m of process high purity / hygienic piping. This was fabricated in MSL’s new state of the art 5,000ft2 Clean Piping Fabrication Facility adjacent to our existing fabrication facility in Watergrasshill, Cork, Ireland. The pipework was subjected to 100% boroscope, sleeved and packaged and shipped to site in Switzerland for installation accompanied by a comprehensive electronic and hard copy QA/QC documentation handover incorporating 100% traceability.

Project Consultant: Jacobs
Value: €1,000,000
Duration: 5 months

Eli Lilly, Dunderrow, Cork, Ireland

IE34 Purified Water Building
MSL were awarded the mechanical contract for the fabrication and installation of pipework and equipment. This included 1,200 metres of 3 inch high-purity pipework as part of a 5,000 metre project. All high-purity shop fabrication was completed at our purpose built clean room facility. Subcontracts included Insulation, Painting, NDE and Passivation.

Project Consultant: Project Management Group
PSCS: Project Management Group
Value: €2,000,000

MSD, Brinny, Cork, Ireland

2020 Project (2013)
MSL Engineering Ltd. was awarded the mechanical scope of work for the 2020 Project upgrade to existing cell culture laboratories. The main mechanical scope included replacing heater batteries and associated utility pipework, relocating heat exchangers and user end points to the clean room area and high purity pipework modifications. All high purity pipework was degreased and passivated.

Project Consultant: DPS Engineering
PSCS: DPS Engineering
Value: €750,000
Duration: 5 months